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Wednesday, June 12, 2013

Demanding The Impossible


India’s Ministry of Defence (MoD) has always had this uncanny ability of engaging in masterly inactivity when it comes to nurturing and strengthening the country’s military-industrial infrastructure through structural reforms, and yet when push comes to shove, it resorts largely to obfuscation in order to steer clear of controversies, starts being economical with the truth, relies on totally unrealistic expectations, and makes public demands that are impossible to fulfill. Take, for instance, Defence Minister Arakkaparambil Kurian Antony’s declaration on May 29, 2013 that the ‘Tejas Mk1’ multi-role combat aircraft (MRCA) needed to be made available to the Indian Air Force (IAF) by the end of 2014 at all costs, i.e. the IAF’s first designated Tejas Mk1 squadron—No45 ‘Winged Daggers’—should begin operational conversion on this MRCA by December 2014 “no matter what”.
Now, what exactly are we to make of such an absurd and bizarre insistence? Does it mean that the Raksha Mantri (Defence Minister) has been deliberately mis-informed for the past five years by the IAF, senior bureaucrats of the MoD and the technocrats of the MoD-owned Defence Research & Development Organisation (DRDO) and is therefore merely echoing what he has been told? Or is it a case of willful and deliberate attempt to disclose a particular version of events that will not only stand the test of reason, but will instead make India’s military-scientific community the laughing stock of the world?
Take for instance the issues of the Tejas Mk1 MRCA’s initial operational clearance (IOC) and final operational clearance (FOC). With much fanfare, the MoD and the DRDO had claimed on January 9, 2011 that the Tejas Mk1 had on that day had achieved IOC. Just about a year after that, it was admitted by the DRDO that what had been achieved was just IOC-1, with IOC-2 slated for achievement by December 2013. What the MoD and DRDO have obviously forgotten to take note of is that the statuses of IOC and FOC are accorded ONLY by the IAF to its operational squadrons after an elaborate and exhaustive process of operational conversion from the preceding aircraft-type to the latest aircraft-type. And key to the initiation of this process is the availability of an aircraft like the Tejas Mk1 that has firstly to be fully flight-certified by both the IAF and the Centre for Military Airworthiness & Certification (CEMILAC).
Without this, the Tejas Mk1’s 40-odd manuals dealing with the three levels of maintenance, repair and overhaul (MRO) as well as operational flight conversion, and eight manuals dealing with the MRCA’s operational employment in combat during wartime will not be available, and consequently, the IAF will not be able to raise its complement of proficient aircrew (20) and ground-crew (126) that are required for ensuring the serviceability and operational availability of the 16 series-production (SP) Tejas Mk1 single-seaters and four tandem-seat operational conversion trainers that will make up the IAF’s first Tejas Mk1 squadron. This due process is, however, not understood by many within India (including the Raksha Mantri) and consequently, certain ‘desi’ journalists continue to erroneously and mischievously claim that it is the IAF, which, in its quest for sublime perfection, continues to resist the Tejas Mk1 MRCA’s service-induction.
Which brings us to what’s happening today. The LSP-series of Tejas Mk1—LSP-1, LSP-2, LSP-3, LSP-4, LSP-5, LSP-7 and LSP-8—are presently being used for flight certification/weapons qualification purposes only by both the DRDO-owned Aeronautical Development Agency’s (ADA) National Flight Test Centre (NFTC) and the IAF’s Aircraft & Systems Testing Establishment (ASTE). Of these, only LSP-7 and LSP-8 along with the tandem-seat PV-5 are being used only by ASTE for drafting the Tejas Mk1’s operational flight conversion and MRO manuals, an exhaustive process that is expected to be completed only by late 2014, PROVIDED the CEMILAC and IAF jointly approve the Tejas Mk1’s operational flight envelope. It is only after clearing this major hurdle that the MoD will authorise the commencement by the MoD-owned Hindustan Aeronautics Ltd (HAL) of the series-production of the 40 SP-series aircraft (32 single-seaters and eight tandem-seaters) plus the construction of an engine test-cell, an MRO simulator and a full-mission Tejas Mk1 tactical simulator at the IAF’s Sulur Air Force Station (AFS), while the IAF will establish an avionics intermediate workshop over there.
Going by present-day estimates, HAL will be able to deliver all 20 Tejas Mk1s not before the latter half of 2016. By late 2014, at least four LSP-series Tejas Mk1s will be required to be deployed at Gwalior AFS with the IAF’s Tactics & Combat Development Establishment (TACDE) for being used for articulating the Tejas Mk1’s tactics for operational employment in air combat, all-weather precision ground-strike and all-weather air-reconnaissance. This process will last till late-2016. Consequently, the IAF’s No45 Sqn will be able to commence operational conversion of its aircrew and ground-crew complements only by the latter half of 2016, i.e. the process of IOC will get underway at last. The FOC will follow only two years later, i.e. by 2018.
With regard to the Tejas Mk1’s flight envelope clearance, only the following milestones have been achieved thus far: first flight with stores in September 2007, first test-firing of Vympel R-73E WVRAAM in October 2007, first flight with RAFAEL-built Litening-2 LDP in December 2007, first flight with ELBIT Systems-built TARGO HMDS in April 2008, participation in hot-weather and cold-weather flight trials, jettisioning of 1,200-litre drop-tank, release of 1,000lb gravity bomb and 500kg Griffin-3 laser-guided bomb, and by late 2012, EL/M-2032 multi-mode radar/Litening-2 LDP/TARGO HMDS sensor integration had been achieved.  
What remains to be done are the following: integration of an imported nose radome and validation of the Tejas Mk1’s Honeywell-supplied environment control system (a process that will involve another round of all-weather flight-trials lasting some 80 flight-hours), flight validation of a new open-architecture mission computer, flight validation of a new digital flight-control computer and air-data computer along with related flight-control logic, and integration of the RAFAEL-built Derby BVRAAM and RecceLite pod, and IAI-built EHUD ACMI pod (in R-73E configuration).
 
Other crucial pieces of work that continue to elude their R & D deadlines are the full-mission Tejas Mk1 tactical simulator, which HAL was supposed to have delivered by late 2010 under a ‘Build, Operate and Maintain’ (BOM) basis, a fixed-base cockpit procedures trainer, plus several part-task trainers for mission avionics and weapon systems.
 
Was It An Avoidable Mess?
Definitely so. And the one to be blamed squarely for it is none other than the MoD, which has consistently failed to, and still fails to evolve a cohesive and productive higher defence management mechanism for India. It is due to the MoD’s ad hoc approach to national security planning that there exists within India today four distinct and uncoordinated power structures: the executive branch of the Govt of India, the ill-informed bureaucracy within the MoD that control the MoD-owned DPSUs like HAL, the technocrats of the DRDO that are obsessed with fielding only technology demonstrators, and lastly the warfighters, who are reduced to acting as only operational recipients of products and service instead of being the designated strategic drivers of indigenous military R & D projects. Failure to bring on to a single page all these key players is what has led to the Tejas Mk1 MRCA consistently missing its envisaged R & D milestones by at least a decade. Take, for instance, the development of the Tejas Mk1’s quadruplex digital fly-by-wire flight control system (FBW-FCS) and its related flight-control laws, whose final validation continues to be elusive. Had the MoD taken two crucial decisions correctly in the early 1980s—that of appointing HAL as the prime R & D-cum-industrial contractor for the MRCA’s airframe, accessories and FBW-FCS, and ADA as the leader of a consortium of DRDO-owned laboratories for developing the MRCA’s mission avionics and integrated EW suite—the Tejas Mk1 would surely have entered operational service a decade ago.
For as far back as 1978, there was a golden opportunity for HAL’s Aircraft Research & Development Unit to master the intricacies developing and validating a digital FBW-FCS when BAE Systems (then known as British Aerospace) had proposed to the MoD that the two companies ought to team up on a risk-sharing basis for developing a digital FBW-FCS for those Jaguar IS/IM interdictor/strike aircraft eventually destined for the IAF. This well-meaning and far-reaching proposal was, however, turned down by the MoD for reasons yet unknown. Another cardinal error committed by the MoD was that it bestowed all R & D responsibilities for the Tejas MRCA on to the DRDO’s ADA, instead of HAL. The consequence of this was the MRCA evolved as a product of the technocrats, by technocrats and for technocrats, instead of emerging as an easily maintainable, deployable and employable weapons platform that HAL’s ARDU was eminently qualified to deliver. It is estimated that due to these two reasons alone, not only the Tejas Mk1’s operational induction schedule has slipped by slightly more than a decade, but it also prevented HAL from emerging as a provider of indigenous military fixed-wing aircraft solutions by the late 1990s, such as the HTT-35 basic turboprop trainer—a project that was terminated by the MoD in the mid-1990s.
Similarly, by trying vainly to eat more than it can chew, the DRDO’s various laboratories have thus far failed to deliver the Tejas Mk1’s indigenous X-band pulse-Doppler monopulse multi-mode radar, while of the 358 LRUs present in the Tejas Mk1, only 53% of them have to date been indigenously developed,  with the remaining 47% (112 LRUs) being of imported origin. And even among the 358 indigenous LRUs, block obsolescence has begun to set in, as in the case of the DARE-developed and Bharat Electronics Ltd-built Tarang family of radar warning receivers (RWR). Small wonder therefore that both the Indian Army and IAF have selected SaabTech’s package of RWRs, LWRs and MAWS for fitment on to the HAL-developed and built ‘Rudra’ helicopter-gunship and the Light Combat Helicopter, and consequently, chances of this very same suite being selected for the projected Tejas Mk2 and LCA (Navy) Mk2 MRCAs remain very high.  
However, amidst all this, there is still plenty of room for service-inducting the Tejas Mk1 in large numbers—as a tandem-seat lead-in fighter trainer (LIFT)—but  not as a single-seat MRCA. And here’s why: The IAF’s BAE Systems/HAL-built transonic Hawk Mk132 advanced jet trainers (AJT) are presently being used for empowering a trainee pilot for flying single-seat air combat aircraft. That is why the Hawk Mk132’s tandem-seat cockpit has been designed to accommodate only a trainee pilot and his/her flight instructor, and not the trainee pilot and trainee weapon systems operator (WSO).
A LIFT, on the other hand, is configured to accommodate the pilot and his/her WSO. Presently, there is no airborne platform available to the IAF for training pilot/WSO teams to undertake interleaved cockpit taskings and consequently, all such training has to be carried out on actual Su-30MKIs (and in future on the Rafales and the FGFAs), which only serves to reduce the total technical service lives (TTSL) of these operational combat aircraft. Therefore, there exists a genuine and uncontested operational requirement by both the IAF and Indian Navy for a tandem-seat Tejas Mk1 configured as a LIFT (capable of accommodating the pilot/WSO team and also being fitted with an X-band pulse-Doppler monopulse multi-mode radar and IRST sensor). Given the fact that AESA-MMR-equipped MRCAs like the Super Su-30MKI, Rafale and FGFA will all be capable of interleaved aircrew operations/taskings, logic demands that the IAF acquire a fleet of at least 80 LIFT-configured Tejas Mk1 tandem-seaters as well.

Monday, May 27, 2013

BrahMos-1 ASCM Being Fired From INS Tarkash On May 22; Indian Navy And NDMA To Receive 12 ShinMaywa Industries-Built SS-3 Amphibians; HSL To Build Four Mini-Submarines For MARCOS; BEML-TATRA To Resume Deliveries Of T815 Heavy-Duty Trucks

The other good news is that the BEML-TATRA issue is at last close to being resolved now (i.e. the OEM’s blacklisting is no longer an option), since a new sales-and-marketing agreement and a brand-new licenced-production programme is now in the final stages of negotiations between BEML and UK-based TATRA SIPOX. Under the latter, firstly the quantum of indigenisation will be significantly increased, and secondly, BEML will establish two regional service centres within India for catering to the depot-level MRO requirements of the 9,000-odd members of the TATRA-T815 family of heavy-duty vehicles that are presently serving with the three amred services of India. This in turn will allow the three armed services to continue using the BEML-TATRA family of heavy-duty vehicles, and will also result in the long overdue orders being placed for new-build vehicles that are required as transporter-erector-launchers (TEL) for the BrahMos-1 Block-3 LACMs as well as for the 29 BEL-built Swathi weapon locating radars, which were ready for service-induction since early this year, but could not be delivered since the TEL issue had not been resolved at that time.
 
It may be recalled that BEML, through a memorandum of understanding (MoU) with the Ravinder Rishi-owned UK-based company, TATRA SIPOX UK, had reportedly surrendered the licenced-manufacturing rights of these all-terrain trucks in 2003. Based on its 1986 and 1997 industrial partnership agreements with the OEMs, BEML had gained exclusive rights to manufacture the trucks in India. However, through an MoU with TATRA SIPOX UK in February 2003, it is alleged that the manufacturing rights were partially surrendered by excluding the truck’s axle. BEML had in 1986 inked a sole-source contract with TATRA AS of the erstwhile Czechoslovakia for the supply of Tatra T815 family of trucks. Simultaneously, under the contract, documents on technological know-how for licence-producing the trucks with progressive indigenous content were also bought for Rs30 million. It was agreed then that BEML would progressively indigenise the trucks and the desired target was fixed at 85% indigenisation by 1991. However, when Czechoslovakia split into the Czech Republic and Slovakia in 1993, TATRA AS also split into two. While the one manufacturing 70% of the product was renamed as TATRA AS, the other was called VAB SIPOX. The latter was, subsequently, gradually privatised and 80% of the company was taken over by Josef Majsky, who allegedly had prior business links with Ravinder Rishi. During the turbulent phase in the early 1990s, the supply of trucks directly from Slovakia and the Czech Republic was hit, and subsequently Ravinder Rishi’s Venus Projects PLC bagged one order of 100 trucks from BEML. Venus was awarded the contract despite the fact that it was neither an OEM nor its subsidiary, but just a marketing company. In 1994, Venus Projects PLC and TATRA SIPOX allegedly came together to set up TATRA SIPOX UK through a 50-50 partnership. Later, the company was allegedly taken over by Rishi. The Slovak-based company, which had earlier manufactured the truck axle and backbone-tube parts, allegedly started claiming that BEML was incapable of licence-manufacturing the axle as it was a patented product and thus had to be wholly imported off-the-shelf. Consequently, the agreement for the supply of truck components that was renewed in 1997 reinforced the exclusive licenced-assembly rights of BEML in India. Also, it allegedly mentioned that certain technology-transfer documents had been supplied to BEML. However, soon after V R S Natarajan took over as BEML’s CMD, BEML in 2003 entered inked an MoU with TATRA SIPOX UK allegedly excluding the rights to manufacture the truck’s axle, thus partially surrendering the manufacturing rights. BEML had by then had also indigenously developed a prototype of the truck’s axle, but it was not allowed to further develop it and was allegedly forced to import the axle, causing huge losses to the public exchequer. Interestingly, the then Secretary Defence Production had then raised objections asking cancellation of the 2003 MoU. However, the objections were ignored by the MoD.
In another noteworthy development, Vizag-based Hindustan Shipyards Ltd has bagged the contract for building four 500-tonne mini-submarines, which were designed back in the previous decade by Larsen & Toubro. The mini-submarines, to be delivered in the latter half of this decade, will be used exclusively by the Indian Navy’s MARCOS. The combat management systems have been designed and built by TATA Power SED, while Riva Calzoni will be supplying the periscopes and other masts that will host a SATCOM communications systems and LPI navigation radar. The sonar suite is likely to be supplied by ATLAS Elektronik.
 
Finally, graphic evidence has emerged once again (the previous one was three years ago during the premature commissioning of the IAF’s Phalodi AFS) on how the MoD and the IAF HQ have been adopting an utterly callous attitude when it comes to flight safety. The PIB-released photo yesterday (http://pib.nic.in/photo/2013/May/l2013052747449.jpg) and uploaded below, showing a Su-30MKI taking off from the just-commissioned Thanjavuram AFS, clearly shows the shocking and incomplete state of landscaping of the tarmac areas, which in turn gives rise to the high number of FOD-related incidents recorded thus far for the IAF’s inventory of Su-30Ks and Su-30MKis since the late 1990s. It goes without saying that given the IAF’s penchant for resorting to curved takeoff and landing patterns with its Su-30MKIs, the practice of prematurely commissioning of air bases with incomplete earthworks, landscaping and other infrastructure-related construction activities needs to be put an end to with immediate effect. For if not, then the MRO-related expenditures incurred for the IAF’s existing and project combat aircraft fleets can only be expected to register steep increases in future.

Wednesday, May 15, 2013

Spotlight On Indian Navy's Forthcoming Accretions

The first of three (out of the eight ordered) Boeing-built P-8I long-range maritime reconnaissance/anti-submarine warfare (LRMR/ASW) aircraft due for delivery this year is expected to reach INS Rajali at Arakkonam later today.
Germany-based ATLAS Elektronik has secured the contract for supplying its ACTAS ultra low-frequency active/passive towed-array sonar for the Indian Navy’s (IN) three upgraded Project 1241PE ASW corvettes (INS Abhay, INS Ajay and INS Akshay), which were also re-engined with MTU-1163 diesel engines two years ago by Kolkata-based GRSE. The ACTAS is also likely to be acquired in the near future for the IN’s three Project 17 guided-missile frigates (FFG), four Project 28 ASW corvettes and the seven projected Project 17A FFGs. A separate competition is now underway for procuring ultra low-frequency active/passive towed-array sonars from either ATLAS Elektronik or L-3 Communications’ Ocean Systems Division for the IN’s existing three Project 15 guided-missile destroyers (DDG), the yet-to-be-commissioned three Project 15A DDGs and the yet-to-be launched four Project 15B DDGs.
Shown below is the OMUT internally-mounted EW jammer from Ukraine’s Radionix Ltd for the IN’s MiG-29Ks and MiG-29KUBs, plus the ELTA Systems-built EL/L-8222 jammer configured for escort jamming purposes.


The IN will also later this year receive eight specially configured Heron-1 MALE-UAVs (equipped with SATCOM antennae and ELM-2054 AESA-based search radar) and their related shipborne flight-/mission-control stations. These eight Heron-1s will make use of the IN’s GSAT-7 fleet tele-communications satellite for receiving and relaying data from and to shipborne flight-/mission-control stations, with the IN’s principal surface combatants as well as shore-based naval establishments using the secure LINK-2 data-link network for sharing all such data in real-time. 
By the year’s end, the IN will be operating a total of 14 Kamov Ka-31 shipborne AEW helicopters. On the other hand, the first two of 17 Hawk Mk132 advanced jet trainers will be delivered by HAL before the end of this month.
Lastly, shown below is one of three different types of Solas Marine-built FICs and rapid intervention vessels (RIV) for the IN’s Sagar Prahari Bal and MARCOS.